1.Introduction
Thermal plasma has considerable applications such as nanomaterials synthesis
and waste treatment due to its unique characteristics including high enthalpy,
high energy densities, high temperature, and high chemical reactivity.
In comparison with the conventional DC arc plasma torch, the multiphase
AC arc (MPA) have higher energy efficiency, slower gas flow velocity, and
larger plasma volume, and so on.
Arc temperature of the MPA is a key parameter for the practical use of
industrial applications. The high-speed camera system with band pass filter
(BPF) has been successfully used to measure the arc temperature of the
central region of the MPA. The effect of the working pressure and the driving
frequency on the temperature in the MPA has also been visualized and investigated
by the high-speed camera. The results indicate that the arc temperature
of the central region increases with the increase of the driving frequency
and the decease of the working pressure. However, the specific temperature
distribution of the arc near the electrodes of the MPA has not been understood.
Exploring the arc temperature near the electrode can serve as the reference
of the heat transfer mechanism between the arc and the electrode in the
AC arc plasma.
In this study, a new arc temperature measurement method is proposed to measure and investigate the arc temperature fluctuation near the electrodes of MPA. The arc temperature fluctuation near the electrodes of MPA under different currents is further investigated by comparing with a diode-rectified multiphase AC arc (DRMPA) which is an innovative AC arc plasma with lower electrode erosion rate.
2.Experimental
The setup consists of 12 electrodes, an arc chamber, exhaust gas system, a cooling-water system, and AC power supply. Electrodes are symmetrically arranged by the angle of 30deg to enlarge the plasma area. In this study, six lower electrodes are used to generate the arc in MPA and DRMPA. The arc current is 150, 200, and 250 A. The distance between the electrodes is 80 mm. Ar (10 L/min) is used as the plasma gas on the observed electrodes (lower electrode). The electrode of W-2wt%La2O3 is used. The electrode diameter is 10 mm.
The arc temperature can be deduced from the ratio of the total arc emission
intensity in various spectral ranges. The total arc emission from thermal
plasma can be classified into line emission and continuous emission. A
high-speed camera combined with suitable BPF is used for observing arc
temperature fluctuation near the electrodes of MPA and DRMPA.
In the observation system with high-speed camera, employed BPFs’ wavelength
ranges are 440 ± 5 nm and 480 ± 5 nm where the main emissions from arc
above 15,000 K are line emission of single-charged argon ion. The intensity
ratio of combination of line and continuum emissions in various wavelength
ranges are obtained. The arc temperature is calculated based on the relationship
between the intensity ratio and electron temperature. The frame rate of
the high speed camera is set up to 5,000fps and the fluctuation of arc
temperature near the electrodes is measured by ms order.
3.Results and Discussion
The arc temperature distribution was calculated for MPA and DRMPA near
the electrodes in Ar atmospheres with the electrode of W-2wt%La2O3 in an
AC cycle at IRMS 250. The arc temperature near the electrode fluctuates
in the range from 15,000 K to 20,000 K in the cathodic period.
The arc temperatures near the electrode at maximum current in the cathodic
period at specific position of MPA and DRMPA are compared. The arc temperature
at specific position of DRMPA is lower than that of MPA in cathodic period.
The arc temperature near the electrodes increases with the increase of
arc current in MPA and DRMPA. This is because the higher arc current leads
to higher current density in the arc. Therefore, higher Joule heating leads
to higher arc temperature.
The effect of the arc current on the coefficient of variation (CV) value
of arc temperature at the specific position in cathodic period in MPA and
DRMPA was investigated. The CV value of arc temperature decreases with
the increases of arc current. The CV value of the arc temperature of MPA
is higher than that of DRMPA. This larger temperature fluctuation in MPA
originates from more significant arc swinging motion in MPA than that in
DRMPA.
The existence probability of area of arc above 15,000 K in cathodic period
in MPA and DRMPA was estimated. The existence probability of area of arc
above 15,000 K in DRMPA is higher MPA under the same current. This fact
is owing to the effective work function of the electrode tip. The electrode
tip of MPA is molten by the heat transfer at anodic period. Therefore,
molten electrode tip has W as its main component with a work function of
4.5 eV. On the other hand, the electrode tip of DRMPA is mainly covered
by the liquid La2O3 with a work function of 3.1 eV. Therefore, the current
density of arc in DRMPA is higher than that in MPA. Thus, the high-temperature
area in DRMPA is larger.
4. Conclusion
In this study, the arc temperature fluctuation near the electrodes has
been successfully measured by a high-speed camera system combing the new
arc temperature measurement considering continuums emission. The arc temperature
near the electrode fluctuates in the range from 15,000 K to 20,000 K in
the cathodic period. DRMPA has been expected to apply in various material
process due to the higher arc temperature and larger high-temperature area
than MPA.
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